944 Wiper Linkage Problems

Several times recently the driver's side wiper arm on my 89 n/a has disconnected from the moving metal arm which presumably connects to the wiper motor on the passenger side.

Most irritating as it obviously tends to occur when pouring with rain!

 The connection seems to be a simple push-in ball joint, as it has to swivel during the wiping process.  When I push it back in it's OK for a few wipes but then disconnects again. John B - 02 January 03

The replacement arm is 7.70inc VAT from OPC though they said the ball is likely to be worn and recommended replacing the whole assembly which is approx £75 (relatively cheap considering it's an expensive looking Aluminium casting). I went for just the arm - after all the ball is metal the socket plastic, which has lasted so far (6 months) at a tenth of the price I figured it was worth the risk. I had both arms as previously I had obtained a passenger one (they don't seem to fail - mine hadn't), to fit them both I removed the whole assembly which required removing the wiper arms, plastic cover and heater. Apparently it is possible to change the driver’s side in situ, but the new arms are hard to connect. Tony - 22 November 02

I think these wear out because water gets through most peoples broken plastic cover and washes out the grease. I grease mine a few times a year now. Paul S - 22 November 02

Seem to remember when I had this same problem that Mike B recommended

using motorcycle chain lube in an aerosol to lube the joints as this can be

done regularly. Steve C - 23 November 02

I only replaced the O/S arm which could be accessed quite easily, I split the arms using a large screwdriver and a great deal of care not to damage the drive.

When refitting i heated up both ends applied silicon grease then proceeded to fit by squeezing using pump pliers and has been ok since.

I have not changed the N/S arm and would follow advice as given on the forum ie, remove trim and heater box. Jim F – 25 November 02

Alternatively I removed the whole assembly and replaced the linkage on the bench it’s a good opportunity to clean the area around the heater blower and replacing the ball joints is easier with a G-clamp or similar. The procedure is as follows - 

Remove the wiper arms – lift cover, remove nut, work arm off spindle.

The (fragile) plastic cover at the base of the windscreen has to be removed.

 It is held in place at the front by the rubber trim – just lift away - and at the rear by the large nuts and washers around the wiper spindles and It is also stuck in place along the base of the windscreen. Mine peeled off the original sticky stuff and I used number plate / trim double sided tape to restick it (available from motor factors etc.)

Once the plastic is out of the way (clean area of leaves) the heater blower assembly needs to be removed.

Disconnect the power cables from the assembly then remove the bolts from around the blower (6?).

Once the bolts are removed there is a sticky mastic type seal. I removed the grills from each end and inserted a suitable piece of timber through the intake hole – where the grills were – and used the leverage to break the seal, from one side then the other – be careful on the brake master cylinder side there are some coils of wire inside – don’t damage them. The blower lifts out of the way but there is a vacuum pipe that needs disconnecting

Once the blower is out of the way the remaining leaves and dirt can be cleaned out.

The wiper assembly is now easily accessed it is held in place with 3 or 4 bolts.

Once the assembly is removed the arms are relatively easy to split and replace. I used a crow bar to split them and a G-clamp to remake them. I cleaned the balls and greased the sockets well prior to rejoining them.

Assembly is the reverse of removal – check the seal on the heater blower as any damage here will allow water into the car. I replaced mine with a flexible mastic as a section was in poor repair.

Tony – revised 02 January 03

A temporary fix is to find some thick strong elastic bands and wrap them around the ball and socket and it will stay together for months.

A replacement bar is £8 but you have to take the whole wiper mechanism off to get the inner ball and socket on which means you have to lift out the heater fans and box.

When I fixed mine the wiper end ball and socket just fell off again ! I found that the chrome on the ball had worn off so the ball was not round any more hence its a poor fit. I am still looking for a second hand

Spindle with good ball and presently keep lots of laccy bands in the glove box, which have not let me down.

Harvey August 2001

The garage fitted mine in 15 min while I waited

Dougie August 2001

There's always one!

They must have had a special tool to press the inner joint on without damaging the other socket under it and whilst apart, I did get to rebuild and re-grease all the wiper mechanism which was quite badly corroded in

places.  Harvey August 2001

 

The "tool" used looked suspiciously like a long crowbar!

Dougie August 2001